Automated Lyophilized Bead Feeding System for Precision Manufacturing
Automation NTH proudly introduces the LyoFeeder, a next-generation automated lyophilized bead feeder designed for high-precision bead handling in pharmaceutical, diagnostics, and life sciences manufacturing. Built on years of automation expertise, the LyoFeeder advances conventional bead handling by combining gentle handling, vision inspection, recipe control, and seamless PLC integration for hands-free, repeatable performance.
The LyoFeeder integrates into new and existing automation equipment, delivering accuracy, speed, and reliability where precision placement matters most.
Key Features of the NTH LyoFeeder
Automated Bead Lifecycle Control
- Handles bead loading, single-bead extraction, vision inspection, placement, and rejection.
- Electro-mechanical process reduces manual handling and improves throughput.
Vision-Guided Inspection
- Integrated vision system measures and scores bead geometry.
- Reject criteria configurable to protect process quality.
Flexible Bead Handling
- Supports bead diameters from 1.7–3.0 mm with multiple nozzle options.
- Adjustable vacuum and blowoff pressures to match bead fragility and density.
Recipe-Driven Operations
- POGO-pin nozzle identification ensures correct recipe loading.
- End-user configurable recipes support unlimited bead variations.
Tool-Free Changing and Changeover
- Hopper, nozzle, and bridge components remove without tools.
- Magnetic construction and ionized airflow maintain clean environments.
PLC Integration and Controls
- Communicates with major PLC platforms via Ethernet/IP.
- All process states, faults, and controls map directly into the customer PLC. No custom programming required.
Performance Specifications
- Bead Size Range: 1.7–3.0 mm
- Vision Inspection: Real-time diameter measurement and scoring
- Communication: Ethernet/IP for status and commands
- Cleaning: Tool-free component removal
- Installation: Modular, compact footprint for automation cells
Advantages at a Glance
- Consistent, repeatable bead handling
- Reduced manual labor and handling errors
- Configurable for fragile and dense bead materials
- Seamless integration with existing automation systems
- Fast cleaning and changeover to support regulated environments
Dimensions & Utilities
- Power: 24V DC
- Air: 45-55 PSI
- Communication: Ethernet TCP/IP
FREQUENTLY ASKED QUESTIONS
What is the LyoFeeder?
The LyoFeeder is an automated lyophilized bead feeder system that manages the entire bead handling process, from loading and inspection to placement or rejection, without manual intervention.
How does the machine inspect beads?
Each bead is passed under a vision system that measures diameter and applies quality scoring. Beads outside tolerance are diverted automatically.
Can this integrate with my PLC?
Yes, the LyoFeeder interfaces using standard Ethernet/IP, and all controls are mapped to PLC tags for easy integration.
Is it easy to clean?
Absolutely. Bead-contact components remove without tools and are designed for fast cleaning and validation in regulated facilities.
ACCESS OUR EXPERTISE
Let’s begin discussing how the NTH LyoFeeder can be integrated into your automation lines!
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